STORY
Alton Tianjin Bicycle Co., Ltd.
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Largest self-production facility in the industry
Alton Sports is the only company in Korea that engages in a large-scale internal production of its products.
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Quality control of 100,000 times twice over
Operating revolutionary quality control measures with 100,000 shock stress tests and additional 100,000 stress tests.
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A step forward to the global network
An emerging global hub in the production network that connects Korea, China, Japan, the Americas, and Russia
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Produces best-selling models
Produces best-selling models, such as the Roadmaster, Corex, and Alton, with enhanced quality using cutting-edge technology
- Name
- Alton Tianjin Bicycle Co., Ltd.
- Date of
establishment - 2008.07.24
- Total area
- 52,892 m2
- Number of
employees - 280
- Largest
shareholder - Alton Sports Co. (100% share)
- Production
capability - 600,000 units per year
- Total
production - 300,000 units to Korea
- 50,000 to other countries
- Exports
- Korea, Japan, Asia, the Americas, Russia, etc.
PROCESSING SOLUTION
Bicycles are a compound of nearly 200 components. To produce better and more sturdy products, Alton Sports collaborates with specialized firms in the manufacture of frames and produces the rest of the components according to our strict internal management system. The production procedures can be summarized as follows:
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BUILDING FRAME
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FRAME WELDING
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PAINTING
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APPLYING DECAL
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BUILDING PART
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ASSEMBLE PARTS
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Materials are
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shaped into
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components.
This is the most basic yet important procedure in bicycle manufacture. Alton Sport’s engineers check the materials again after their preliminary inspection for defects. Afterward, the materials are shaped or carved according to the need.
B U I L D I N G
F R A M E
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The components
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of the frame
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are welded.
F R A M E
W E L D I N G
Before welding, the materials are placed in a washing machine to remove any impurities. This process is the most heavily monitored and controlled as the reliability of the product depends directly on the capability of the engineer.
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The frame is cleaned
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once again for impurities
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and is then painted.
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Decals are
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applied to
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the bicycle.
A P P L Y I N G
D E C A L
Our factories use a water transfer decal system to ensure high durability and fidelity to the original design.
The various parts of a bicycle are assembled during this process. Spokes are fitted into the rims, which support the wheels, and the entire procedure is monitored by laser measurement devices to ensure precision.
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The various
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parts of a bicycle
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are assembled
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during
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this process.
B U I L D I N G
P A R T S
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The completed
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parts are
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assembled onto
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the frame.
A S S E M B L E
P A R T S
This is the final assembly of a bicycle, and the completed parts are assembled onto the frame. Safety and quality inspections are carried out until right before the release. These strict inspections ensure quality and reliability for our customers.
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ATLON
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CREATIVE
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FACTORY
We stand by our commitment to accountability for our products.
The purpose of our Tianjin factory is to ensure more efficient production and performance for our products. The Tianjin factory is a testament to our drive to create bicycles that the world has never seen before instead of bicycles that anyone can imitate. We at Alton Sports promise our customers that we will continue to give everything that we have to ensure better quality in production and our end products with better technology.
